OT engineering · PLC & SCADA · Industrial AI

Automation engineering, with AI on the plant floor.

We design and program OT systems for industrial manufacturers: PLC, SCADA and E&I, from specification to commissioning. And we build AI assistants for the engineers, operators and maintenance teams who run them.

SIM Operator AssistantExample conversation
Line 2 stopped. What happened?
First alarm at 14:32: Conveyor C4 motor overload. The other alarms are follow-up stops. The last three occurrences were a product jam at the C4–C5 transfer. Suggested steps:
  1. Check the transfer for jammed product
  2. Reset the drive on the HMI, screen Line 2 › Drives
  3. Call maintenance if it trips again within 10 minutes
Since 2017Industrial automation and E&I engineering
Europe · AsiaProjects in Europe, Central Asia and Southeast Asia
Spec → start-upFull electrical, instrumentation and control scope
Claude · OpenAIEnterprise AI platforms behind our assistants
Capabilities

OT engineering, end to end

AI only adds value on a plant that is engineered properly. We take ownership of the electrical, instrumentation and control scope, from the first specification to a line running at rate.

OT & E&I design

Specifications, I/O and cable lists, panel build and installation packages.

PLC programming

Siemens TIA Portal and S7-1500, safety and drives, on structured software standards.

SCADA & HMI

Ignition and WinCC: new systems, alarm management, historians and migrations.

Commissioning

FAT and SAT, loop checks, cold and hot commissioning, punch list close-out.

Project management

Scope, budget and schedule, supplier RFQs and bid evaluation, site coordination.

AI for OT

AI assistants that know your plant

Our assistants work on your real plant data: PLC code, SCADA projects, alarms, manuals and maintenance history. They are built on enterprise models from Anthropic and OpenAI, and designed by automation engineers.

Engineering Assistant

Works in Siemens TIA Portal, WinCC and Ignition projects alongside your engineers.

  • Reads and explains PLC blocks, finds where tags are used
  • Generates code to your company standard
  • Checks references and writes documentation

Operator Assistant

Plain-language answers at the line, in the operator's own language.

  • Explains alarms and finds the first cause
  • Guides through procedures step by step
  • Prepares the shift handover

Maintenance Assistant

Faster troubleshooting with manuals, drawings and history in one place.

  • Searches manuals and past interventions
  • Suggests likely causes and checks
  • Drafts the work order and report
AI-assisted conversion

Move legacy PLC and SCADA projects to modern platforms, faster.

AI reads the existing project and drafts the new one, for example from WinCC to Ignition. Our engineers review and test every part before it goes near the plant.

  • Read-only access by default
  • An engineer approves every change
  • Your data stays your data
Industries

Where we work

Industries

  • Building materials & insulationProduction lines, furnaces
  • Chemicals & processContinuous processes, utilities
  • Thermal processesProcess heating & cooling

Project types

  • Greenfield plantsNew production lines
  • RebuildsLine and furnace rebuilds
  • Upgrades & migrationsControl system and SCADA
  • AI on running plantsPilots to roll-out
Approach

How a project runs with us

01

Assess

Scope, requirements and budget, aligned with production, maintenance and IT/OT security.

02

Engineer

Specifications, design and supplier selection on clear standards.

03

Build, test & pilot

Panel build, software, FAT and AI pilots, so issues are solved before site.

04

Commission & support

Start-up, SAT and handover with complete documentation, then ongoing support.

Platforms & qualifications

Built on the leading AI platforms

Our assistants run on the enterprise AI platforms of Anthropic and OpenAI, and we are trained directly by their makers.

Anthropic

Claude

Trained through Anthropic's own academy on building production systems with Claude.

Claude APIClaude CodeModel Context ProtocolAgents & skillsAmazon BedrockGoogle CloudEnterprise deployment
OpenAI

OpenAI API

OpenAI Academy credentials, including the complete OpenAI API pathway.

OpenAI APIAgentic systemsRetrieval (RAG)EvaluationPerformance optimisationAI leadership
Technology Siemens TIA PortalSIMATIC S7-1500IgnitionWinCCPROFINETDrives & MCCInstrumentation
About

Plant experience first, AI second

SIM Solutions BV is a Belgian engineering company, founded in 2017 and based in Mechelen. We deliver greenfield lines, furnace and line rebuilds and control system upgrades for industrial manufacturers across Europe, Central Asia and Southeast Asia.

On-site project leadership is backed by remote engineering capacity. Our AI work starts from the same place: what operators, maintenance and engineers really need, and what must never be put at risk.

2017Founded in Mechelen, Belgium
3 regionsEurope, Central Asia, Southeast Asia
E&I + controlFull scope, spec to commissioning
3 assistantsEngineering, operations, maintenance
Contact

A new line, an upgrade, or AI for your operators?

Tell us about your project and we will set up a technical call.

SIM Solutions BV Lansiersstraat 18
2800 Mechelen, Belgium
E-mail: info@simsolutions.be Enterprise no. / VAT: BE 0680.932.773